
Whatever type of bumper or auto component
you need repaired and replated for your antique,
vintage or classic muscle car Best Bumper Supply
can meet your needs.
Steel bumpers are hand straightened by experienced
craftsman and the repaired areas are ground
to a 150 grit finish. Quite often, on older
models, the nickel plate that is the base layer
under the chrome will be degraded and must
be removed either abrasively or through the
use of a reverse polarity sulphuric strip tank.
After the old plating layers of chrome, nickel
and sometimes copper have been removed, the
polishing process begins.
Ideally the backs of the bumpers are sandblasted
to remove dirt, rust, tar or other debris.
Then the face of the bumper is polished to
150#, then 180#, then 220#, and finally a sisal
buff (when necessary) to bring the bumper to
a mirror finish prior to plating. You may note
that all polishing is done prior to plating.
This is because hexavalent decorative chrome
is a finish coat unlike hexavalent hard chrome,
which is what hydraulic cylinders and gun components
are made of, and can be both polished and buffed
after plating. Hexavalent decorative chrome
is a final finished product when electroplated
onto a part.
After polishing, the steel part (ex. Bumper)
must be degreased, cleaned and acid activated
so that the nickel/chrome plate will adhere
properly. The part is then decorative nickel
plated for forty-five to seventy-five minutes
depending on mass and current density. Again
this decorative nickel is not the hard nickel
that is used in gun components and other industrial
applications.
Quite often, for show chrome on problem bumpers,
after nickel plating the part is removed fro
the plating line and returned to the polishing
room where it is sisal buffed again to really
help build a depth and brightness to the finish.
The part is then returned to the plating line
where the process starts again with degreasing
then acid activating and nickel plating a second
time for another thirty to sixty minutes.
Finally, after inspection, the part is ready
to be chrome plated. This is a very critical
time. If any of a myriad of problems occur
like the work bar breaking electrical contact
momentarily, the part touches an anode, the
electrical current is too high or low, if the
plating time is incorrect, or if we have a
high current density burn the part must be
stripped and the process starts all over. Hexavalent
decorative chrome is very unforgiving! That
is why professionalism and craftsmanship are
so integrally important for everything to work
correctly. Best Bumper has the professional
craftsman on staff to achieve these goals.
The part is chrome electroplated, cleaned,
inspected, wrapped and authorized for delivery
or pickup. Customers should always paste wax
chrome parts before installation and keep them
waxed.
Chrome is electromagnetically attached to
the component. The chrome bath is a static
bath and chrome cannot go into a low density
area or into an inverted angle. That is why
bumpers are designed using a convex curve with
very few concave (low density) areas.
Stainless steel moldings are gently straightened
and bright polished. These kind of moldings
are typically very thin and only minor damage
can be repaired properly.
Zinc die cast (also know as "Pot Metal")
can be replated but it cannot be properly welded
if broken. This is attributed to the characteristics
of zinc die cast. Originally it is a molten
metal that is poured into a form or mold and
later the raw metal is struck with copper cyanide
to increase the conductivity and then it is
acid copper plated followed by nickel plating
and finally chrome plating. Zinc die cast is
difficult to replate because all of the undercoats
of copper and nickel must be removed and the
reverse polarity stripping process also eats
into the base metal. It is very difficult to
strip zinc die cast metal. Also, because of
the nature of zinc die cast, it doesn't degrade
form the surface down (like rust on steel)
but rather degrades (rots) throughout and these
rotted areas become air pockets that reveal
themselves as you polish into the part. In
conclusion, zinc die cast can be rechromed
but not rebuilt.
Aluminum parts are straightforward and can
be repolished to a mirror finish.
Wheels
At the factory where they are plating literally
thousands of the same design of wheel, the
manufacturer fabricates an anode specifically
for that particular wheel in order to force
the chrome into the low density areas. Without
the anode for each specific wheel, it is a
hit or miss endeavor to attempt to replate
them. Some plating shops use modified copper
cables in an attempt to simulate the original
anode with varying degrees of success.
Best Bumper Supply prides itself on Quality,
Service, Price and Integrity and this policy
requires us to not chrome plate wheels.